Cut Resistant Gloves Levels: Safety and Comfort at Work

Published Date:
Industrial worker wearing cut resistant gloves holding a metal tool

A worker in a factory handling sharp sheet metal faces constant risks of cuts and serious injuries. Without the proper gloves, a single slip could lead to severe lacerations, medical attention, and time away from work. It's no surprise that over one million workers are treated in ERs for hand injuries each year. In high-risk environments like this, cut resistant gloves are critical for keeping employees safe.

But not all gloves offer the same level of protection. Choosing the wrong gloves could leave workers vulnerable, while picking the right ones can make all the difference in safety and performance. In this guide, we’ll break down the different glove levels, explain how they’re measured, and help you understand which gloves offer the best protection for your workplace needs.

Key Takeaways

  • Cut resistant gloves levels are classified from one to nine, providing varying degrees of protection based on the job's hazards.
  • Matching the right glove level to the specific tasks in your industry is key to ensuring safety and performance.
  • Consider factors like dexterity, comfort, grip, and fit to ensure workers can perform tasks effectively and for extended periods.
  • Regular inspection and proper maintenance, including washing and storage, keep gloves effective over time.
  • Choosing the right gloves helps reduce injury risks, boosts worker confidence, and supports a safer work environment.

Cut Resistant Gloves Standards

Cut resistant gloves are tested and rated according to strict standards to ensure they provide the necessary protection for different tasks. The ANSI cut level chart is one of the most widely used in the U.S. for assessing a glove’s ability to resist cuts. Understanding these standards helps industries choose the right gloves for their specific needs.

Overview of ANSI/ISEA 105-2016

The American National Standards Institute (ANSI) and the International Safety Equipment Association (ISEA) standard was developed to provide a consistent way of evaluating and rating gloves based on their resistance to various workplace hazards, including cuts. This standard assigns a cut resistance rating from level 1 (low protection) to level 9 (extreme protection). These levels make it easier for businesses to match glove performance to their workplace needs.

In 2016, the standard was updated to include new testing methods and more precise levels of cut resistance. The update allows for better differentiation between gloves, giving industries a more accurate way to select the right level of protection for tasks ranging from light assembly to heavy-duty metalwork.

Test Methods Used

The ANSI/ISEA 105-2016 cut standard uses the TDM test to determine a glove’s cut resistance. In this test, a blade moves across the glove material under controlled conditions, and the amount of force (measured in grams) required to cut through the material is recorded. The more force it takes, the higher the glove’s cut resistance.

The TDM test is highly accurate, allowing for precise comparisons between different glove materials. This ensures that gloves are rated according to how well they protect against cuts in real-world conditions. The results help industries select gloves that offer the right balance of protection and functionality.

 

Levels of Cut Resistant Gloves

The glove levels are not just arbitrary numbers but are carefully determined by real-world testing and industry standards. The levels range from one to nine, providing a clear and consistent way to match glove protection to the specific risks of a job.

Each level corresponds to a different range of protection, and this range is used to determine how gloves are applied across industries. For instance, gloves with lower cut levels are typically used in tasks where workers handle small, less hazardous materials, while higher levels are essential for jobs involving sharp tools, metal, or glass.

Manufacturers use these levels to produce gloves with the right balance of protection, comfort, and flexibility. The cut resistance levels serve as a useful guide that help industries choose gloves that offer the right protection and allowing workers to perform their tasks effectively and comfortably.

Levels 1 to 3: Entry-Level Protection

Gloves with cut-resistant levels one to three offer basic protection for tasks with low cut hazards. These gloves prioritize flexibility and comfort while providing enough resistance for jobs involving minor risks. Ideal for light-duty tasks, they are commonly used in industries where sharp objects are not frequently handled.

Level Cut Resistance Range (grams) Typical Materials  Common Applications
A1 ≥ 200 Polyester, cotton General handling, packaging
A2 ≥ 500 Polyester, nylon Light assembly, parts handling
A3 ≥ 1000 Nylon, cotton blends Warehouse work, handling small tools

Levels 4 and 5: Moderate to High Protection

When tasks involve sharper tools or materials, gloves with cut level 5 gloves or similar protection are necessary. These levels offer enhanced protection compared to lower levels, which makes them ideal for jobs that present moderate to high cut hazards. Gloves in this range balance safety and durability while still providing flexibility for tasks requiring precision.

Level Cut Resistance Range (grams) Typical Materials Common Applications
A4 ≥ 1500 Kevlar, HPPE, composite yarns Construction, metal stamping, glass handling
A5 ≥ 2200 Kevlar, HPPE, steel fibers  Automotive, metal fabrication, sheet metal

Levels 6 and 7: High-Level Protection

For tasks involving significant cut hazards, cut-resistant levels six and seven provide high-level protection. They’re designed for more dangerous environments, where workers face frequent exposure to sharp tools or heavy, jagged materials. Despite the increased protection, gloves in this range still offer enough flexibility for handling precise tasks.

Level Cut Resistance Range (grams) Typical Materials Common Applications
A6 ≥ 3000 Kevlar, HPPE, steel fibers Heavy construction, glass manufacturing, metal handling
A7 ≥ 4000 Kevlar, HPPE, steel fibers Metal fabrication, sharp tool handling, aerospace

Levels 8 and 9: Extreme Protection

Levels eight and nine are designed for the most hazardous tasks, such as handling heavy-duty, sharp materials, and are often required in industries like metalworking or glass manufacturing. Gloves at these levels provide maximum cut resistance, ensuring safety in the most dangerous conditions.

Level Cut Resistance Range (grams) Typical Materials Common Applications
A8 ≥ 5000 Steel fibers, advanced composites Heavy metal stamping, sharp sheet metal, recycling
A9 ≥ 6000 Steel fibers, advanced composites Glass manufacturing, heavy metalworking, extreme environments

 

How to Choose the Right Gloves for Different Tasks

Different industries have unique safety requirements, and choosing the right glove depends on understanding the risks workers face daily. For example, level 5 cut resistant gloves might be perfect for sharp material handling in a manufacturing facility, but overkill for light packaging tasks, where a lower level would be more suitable.

  • Assess the job’s risk. Start by evaluating the tasks workers will be performing. Jobs with sharp tools, blades, or heavy, jagged materials may need gloves at level six or higher, while lighter tasks like packaging may only require levels one to three.
  • Consider the frequency of hazard exposure. Jobs with frequent exposure to sharp objects, like in metalworking or glass handling, often need gloves in the level four to seven range. For tasks with occasional risks, a lower cut level may suffice.
  • Match to industry standards. Check your industry’s safety guidelines to ensure compliance. For example, industries like construction or manufacturing often specify the minimum glove level required for certain tasks.
  • Don’t overprotect. Gloves with higher cut levels can be thicker and less flexible. If the task doesn’t demand high cut protection, choosing a lower level can enhance comfort and dexterity without compromising safety.
  • Evaluate durability needs. In industries where gloves will be worn for extended periods or in harsh environments, higher cut levels often provide better durability. Consider gloves with reinforced materials for long-lasting use.
  • Account for abrasion and puncture resistance. While focusing on cut protection, remember that some tasks may also expose workers to puncture or abrasion hazards. Look for work gloves that offer a balance of cut resistance with protection against these additional risks.
  • Test gloves in real conditions. It’s helpful to test gloves in real work conditions before committing to a specific type. This ensures the gloves not only meet hand safety standards but also perform well in your specific environment.
  • Look at chemical or heat resistance. If your industry involves exposure to chemicals or high temperatures, choose gloves that combine cut resistance with chemical or heat protection.
  • Consult with workers. Involve the people who will be wearing the gloves in the selection process. Their feedback on comfort, fit, and usability can help you choose gloves that won’t hinder their work while keeping them safe.
  • Consider cost vs. performance. While safety should always come first, it’s important to balance cost with performance. Sometimes the most expensive gloves may not be the best fit for your specific tasks. Aim for gloves that offer the protection needed at a reasonable cost.

Considerations Beyond Cut Levels

An industrial worker in a metal fabrication shop handles sharp sheet metal and heavy tools throughout the day. If the gloves are too stiff, gripping the materials or performing precise tasks becomes a challenge. This highlights the importance of dexterity—workers need gloves that provide protection without limiting movement, ensuring they can work safely and efficiently.

After several hours on the job, comfort is also vital. Gloves made from breathable, flexible materials help reduce hand fatigue, allowing workers to stay focused. If gloves are uncomfortable, productivity can drop, and workers might remove them, increasing the risk of injury.

In environments where workers handle slippery or oily surfaces, having a strong grip is critical. Gloves with textured coatings, like nitrile or polyurethane, provide the traction needed to securely handle tools or materials, preventing accidents.

The right fit is equally important. Gloves that are too loose can slip, compromising protection, while gloves that are too tight can restrict movement and cause strain. A proper fit ensures that workers stay protected while maintaining the flexibility needed to perform their tasks efficiently.

 

Frequently Asked Questions

How good are level 5 cut resistant gloves?

Level 5 cut resistant gloves provide strong protection against moderate to high cut hazards. They are suitable for tasks involving sharp materials, such as handling sheet metal, glass, or blades. While they offer a high level of cut resistance, they may not be suitable for environments with extreme cut risks, where higher levels might be needed.

Does OSHA require cut resistant gloves?

OSHA does not specifically mandate cut-proof gloves but requires employers to provide hand protection suitable for the specific hazards of the job. If workers are exposed to cut risks, OSHA may expect the use of gloves rated for cut resistance under its general PPE (personal protective equipment) guidelines.

How do you inspect cut resistant gloves?

To inspect cut resistant gloves, check for visible damage such as cuts, tears, or worn-out areas that could reduce protection. Ensure the gloves still fit properly and that any coating or textured grip remains intact. Regular inspection is important to ensure the gloves are still providing the expected level of protection.

How to choose a cut resistant glove?

Match cut resistant glove levels to specific job hazards. Consider factors like the sharpness of tools or materials, frequency of exposure to cuts, and additional needs like dexterity, comfort, and grip. Always refer to the ANSI cut level chart to find the appropriate glove level for the task.

What is the difference between cut level and abrasion level?

Cut level refers to how much force a glove can withstand before being cut, while abrasion level measures the glove’s ability to resist surface wear or rubbing. Gloves can have high cut resistance but low abrasion resistance, so it’s important to consider both when choosing the right glove for the job.

How to sanitize and maintain cut resistant gloves?

To sanitize cut resistant gloves, wash them with mild detergent and warm water, following the manufacturer's instructions. Avoid using bleach or harsh chemicals that can damage the materials. Regularly inspect the gloves for wear and replace them when they no longer offer adequate protection. Proper storage in a clean, dry place also helps maintain their durability.

The value of proper hand protection goes beyond compliance—it directly impacts the well-being and performance of the workforce. When you choose the right cut resistant gloves levels, you can focus on what you do best without worrying about getting hurt. In the end, safety isn’t just about gear but feeling secure while getting the job done.

 

TRADESAFE provides premium industrial safety equipment, such as Lockout Tagout Devices, Eyewash Stations, Workplace Safety Signs, and more; precision-engineered and trusted by professionals to offer unmatched performance in ensuring workplace safety.

The material provided in this article is for general information purposes only. It is not intended to replace professional/legal advice or substitute government regulations, industry standards, or other requirements specific to any business/activity. While we made sure to provide accurate and reliable information, we make no representation that the details or sources are up-to-date, complete or remain available. Readers should consult with an industrial safety expert, qualified professional, or attorney for any specific concerns and questions.

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Author: Herbert Post

Born in the Philadelphia area and raised in Houston by a family who was predominately employed in heavy manufacturing. Herb took a liking to factory processes and later safety compliance where he has spent the last 13 years facilitating best practices and teaching updated regulations. He is married with two children and a St Bernard named Jose. Herb is a self-described compliance geek. When he isn’t studying safety reports and regulatory interpretations he enjoys racquetball and watching his favorite football team, the Dallas Cowboys.