How Do Oil Spills Happen? Exploring Causes and What Happens After

how do oil spills happen

When you’ve been in the industrial safety field as long as I have, you see firsthand how catastrophic oil spills can be—not just for the environment but for businesses, workers, and communities. One particular incident sticks out in my mind: a pipeline rupture at a coastal facility where I worked. I’ll never forget the initial panic, the scramble to contain the spill, and the lessons that have shaped my approach to oil spill prevention and response.

In this article, I’ll walk you through how oil spills happen, their impacts, and the actionable steps you can take to manage and prevent them effectively. Additionally, this article covers the natural processes that influence the behavior and breakdown of spilled oil, collectively known as weathering

Key Takeaways

  • Oil spills occur due to a combination of mechanical failures, human error, and even natural causes.
  • Tanker collisions are less common but remain a significant cause of oil spills, leading to widespread environmental and economic impacts.
  • Weathering processes shape how spilled oil spreads, breaks down, and impacts marine ecosystems over time.
  • The EPA's Spill Prevention, Control, and Countermeasure (SPCC) Plans focus on minimizing spill risks and ensuring swift response strategies.

 

How Many Oil Spills Happen Each Year?

In the United States alone, the Coast Guard records thousands of spills per year, ranging from minor oil leaks to significant events. And according to reports, thousands of smaller spills go unrecorded, while larger ones dominate the headlines. The data I’ve come across shows that from 2020 onward, there has been an average of 1.3 large oil spills per year from tanker incidents. In 2023, a significant spill was reported, with over 700 metric tons of oil leaking into the environment.

High-profile disasters like the Deepwater Horizon spill in 2010 remind us of the extreme damage these events cause. But smaller spills from pipelines, oil rigs, and even illegal dumping add up over time, making their collective impact just as devastating. 

 

Where Do Oil Spills Happen the Most?

While spills can occur anywhere oil is extracted, transported, or used, certain areas are more prone due to their activity levels.

    • Primary locations of offshore drilling operations like Alaska, the Pacific Coast, and the Gulf of Mexico.
    • High-traffic shipping lanes such as the Strait of Malacca or the English Channel.
    • Regions with aging pipelines, particularly in North America and the Middle East.
    • Refinery hubs near major ports like Houston or Rotterdam.

 

How Do Oil Spills Happen?

From what we know in history, there’s rarely a single reason behind an oil spill. Here’s a breakdown of the most common causes:

Tanker Accidents

oil tanker ships

The image above shows numerous oil tankers engaged in shipping and transporting oil from an industrial port. These large oil tankers carry millions of gallons of oil, and a collision or grounding can release devastating amounts into the ocean. Reports indicate that the majority of tanker oil spills exceeding 7 tonnes recorded between 1970 and 2023 were the result of collisions or allisions.

Weather conditions, human error in navigation, or mechanical malfunctions often play a role. Even minor incidents can escalate quickly, causing significant environmental damage and financial losses.

Offshore Drilling Operations

Offshore rigs extract oil beneath the seabed, and failures like blowouts, equipment malfunctions, or natural disasters can cause spills. While infrequent, oil rig disasters are incredibly dangerous. Blowouts are particularly hazardous because they involve uncontrolled oil flow under high pressure. A lack of proper maintenance, inadequate safety protocols, or operator error can exacerbate these risks.

Pipeline Ruptures

Pipelines transport oil over long distances, and leaks can occur due to corrosion, seismic activity, or accidental damage during construction activities. Aging infrastructure increases the likelihood of failures, particularly in high-pressure systems. As I briefly mentioned in the introduction, a pipeline rupture at a coastal facility I worked with left a lasting impression on me. 

A corroded pipeline failed, releasing oil that rapidly spread toward nearby waterways. The team quickly deployed containment booms and initiated emergency response measures to limit the damage. This incident prompted the facility to implement stricter inspection schedules, install advanced monitoring systems, and conduct regular spill response drills. 

Refining Facility Leaks

Refineries process crude oil into usable products, and leaks can occur from storage tanks, valves, or transfer systems. Poor maintenance or failing containment systems can allow oil to escape, affecting nearby soil and waterways. These spills are often smaller in volume but can have significant localized impacts.

One of my colleagues who used to work at a refining facility shared that they always prioritize secondary containment barriers to reduce the risks of leaks. This way, they were able to prevent some incidents that could’ve led to major disasters.

Small Vessel Spills

Fishing boats, recreational vessels, and smaller commercial ships may leak oil from fuel tanks or bilges. While these vessels might only release a few gallons, the cumulative effect of these spills can be significant in sensitive areas. Improper maintenance or negligence during refueling is a common cause.

Natural Causes

Natural phenomena like earthquakes, tsunamis, or hurricanes can damage oil infrastructure, leading to significant spills. For example, Hurricane Katrina in 2005 shut in 95% of Gulf oil production and 88% of Gulf natural gas production. The storm caused at least ten oil spills, releasing the same amount of oil as some of the worst oil spills in U.S. history.

In addition, natural oil seeps, such as those off the coast of California, release smaller amounts of oil directly from the seabed, although these events occur at a slower, continuous rate.

Illegal Dumping

Unfortunately, the intentional discharge of waste oil or excess fuel by vessels remains a persistent problem, despite being globally banned for decades. It is estimated that over 200,000 cubic meters, or 52.8 million gallons, of oily wastewater are dumped into the ocean annually—five times the volume of the 1989 Exxon Valdez spill, one of the worst maritime environmental disasters. 

These illegal activities often occur far from regulatory oversight, making enforcement difficult. Implementing strict penalties and enhancing surveillance systems are key measures to deter such practices.

Human Error

Mistakes during handling or operations—such as overfilling tanks, leaving valves open, or failing to follow standard operating procedures—are a leading cause of spills. I once witnessed an oil leak at a storage terminal where a fatigued worker forgot to close a valve after transferring oil from a tanker, allowing thousands of gallons to overflow into a nearby containment area.

While the secondary barriers prevented environmental contamination, the incident showed the importance of proper shift rotations and double-checking procedures during handovers.

 

What Happens When Oil Spills in the Ocean?

Immediately after released, oil floats on water due to its lower density. The initial spreading is rapid, driven by gravity and surface tension, forming a thin slick. Lighter oils, like gasoline, spread faster and evaporate quickly, while heavier oils form thicker, tar-like layers that persist longer. Wind and wave action further disperse the oil, breaking it into smaller droplets that may sink or suspend in the water column, depending on their density and interaction with other substances.

There are different ways to clean up oil spills in the ocean, and it depends on the size and location of the spill and often involves a combination of the following techniques:

    • Booms and skimmers physically contain and remove oil.
    • Chemical dispersants break it into smaller droplets, though this has its own ecological risks.
    • Bioremediation uses microbes to degrade oil into less harmful substances.
    • Manual cleanup involves workers physically removing oil from shorelines, typically using absorbent materials to soak up the oil.

 

What Happens to Spilled Oil?

Over time, spilled oil goes through a combination of physical, chemical, and biological processes, collectively referred to as weathering. These processes determine how the oil spreads, breaks down and interacts with the environment. While some processes help reduce the volume and toxicity of the spill, others can make cleanup more challenging and prolong the spill’s impact.

  1. Evaporation

Lighter hydrocarbons in the oil, such as gasoline and diesel components, evaporate quickly into the atmosphere, especially in warm or windy conditions. Evaporation can significantly reduce the total volume of oil on the water’s surface but contributes to air pollution by releasing volatile organic compounds (VOCs). For instance, spills involving light crude oil often experience rapid evaporation, leaving behind heavier residues.

  1. Oxidation

Oxidation occurs when oxygen in the air or water reacts with oil, forming thicker, more persistent compounds. This process can lead to the formation of tar balls—dense, sticky residues that can drift long distances or wash up on shorelines. Tar balls are particularly difficult to clean up as they resist further degradation.

  1. Emulsification

Emulsification happens when water mixes with oil, creating a thick, mousse-like substance that increases the spill’s volume and makes cleanup more difficult. This process is driven by wave action and can trap the oil in the water column, extending its impact over time.

  1. Biodegradation

Naturally occurring microorganisms, such as bacteria and fungi, can break down certain components of oil into less harmful substances. This process is influenced by factors such as temperature, nutrient availability, and oxygen levels. While biodegradation can eventually eliminate much of the oil, it works slowly and may take years to fully restore affected ecosystems.

  1. Sedimentation

Oil particles can combine with suspended solids in the water, causing them to sink into the seabed. This sedimentation process can create long-term contamination in benthic ecosystems, where the oil remains trapped in sediments and affects marine life for years.

The life cycle of an oil leak progresses through distinct stages. In the initial hours to days, most changes occur at the surface, including evaporation and dispersion. Surface slicks may spread rapidly, especially in warm and windy conditions. Within weeks, oil begins to emulsify, oxidize, and mix into the water column. Residual oil may sink or wash ashore, causing localized contamination.

Months or years after a spill, heavier residues persist in sediments, along shorelines, or in tar balls. These remnants pose long-term risks to wildlife and habitats, often requiring sustained monitoring and cleanup efforts to mitigate their effects and support ecosystem recovery.

When it comes to preventing spills and responding to them, the Environmental Protection Agency (EPA) has a hands-on approach. They collaborate with industries to develop Spill Prevention, Control, and Countermeasure (SPCC) Plans, which outline steps to avoid and contain spills. These efforts, combined with stricter regulations and enhanced safety measures, have led to a more than 90% reduction in spills. In fact, over the past decade, no single year has recorded more than eight major spill incidents.

 

FAQs About Oil Spills

How Rare Are Oil Spills?

Oil spills occur more frequently than major disasters might suggest, with hundreds reported globally each year. While catastrophic events are rare, smaller spills from pipelines, vessels, and refineries are common.

How Long Do Oil Spills Last?

The duration of an oil spill depends on the type of oil and environmental conditions, with lighter oils dissipating in days or weeks. Heavier oils can persist for years, especially if they sink into sediments or form tar balls.

How Does Oil Get Into the Ocean?

Oil enters the ocean through natural seeps, oil tanker accidents, pipeline ruptures, offshore drilling, and illegal dumping. Stormwater runoff also contributes by carrying oil residues from urban areas into waterways.

What Is the Largest Recorded Oil Spill?

The Deepwater Horizon disaster in 2010 was the largest recorded oil spill, releasing approximately 206 million gallons into the Gulf of Mexico. Its impact on marine ecosystems and coastal economies was devastating.

How Much Money Is Lost in Oil Spills?

Oil spills can cause financial losses in the billions, including cleanup costs, fines, and economic damages to industries like fishing and tourism. The Deepwater Horizon spill alone resulted in over $60 billion in losses.

 

TRADESAFE specializes in premium industrial safety solutions, including Lockout Tagout Devices, Eyewash Stations, Absorbents, and more. Our products are precision-engineered to exceed safety standards, ensuring superior protection and reliability.


Tags:
Understanding Oil Spill Pollution: Contamination Types and Regulations

How to Clean Up Chemical Spills in the Workplace

Herbert Post

Born in the Philadelphia area and raised in Houston by a family who was predominately employed in heavy manufacturing. Herb took a liking to factory processes and later safety compliance where he has spent the last 13 years facilitating best practices and teaching updated regulations. He is married with two children and a St Bernard named Jose. Herb is a self-described compliance geek. When he isn’t studying safety reports and regulatory interpretations he enjoys racquetball and watching his favorite football team, the Dallas Cowboys.