Plug Lockout Device - 110 to 125V - Medium

4.8 / 5 (42 Reviews)
Regular price $13.95
Regular price $24.95 Sale price $13.95
-44%
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  • High-impact resistant polypropylene plug lock
  • Locks out up to 2 plugs; 2-1/8” max diameter
  • 2 cord holes with 11/16” diameter
  • Integrated Danger warning label
  • Secure with up to 2 LOTO locks
Regular price $13.95
Regular price $24.95 Sale price $13.95

TRADESAFE medium electrical plug lockout helps maintenance teams, electricians, safety managers, and authorized employees keep compatible power plugs disconnected during equipment service, repair, inspection, and shutdown procedures. This medium model is designed for most 110–125V plugs measuring up to 2-1/8" in diameter and power cords up to 11/16" in diameter.

The red lockout cover is made from rugged, nonconductive polypropylene and features two cord openings that can accommodate up to two compatible plugs when their combined size remains within the stated limits. Two integrated lock holes accept LOTO padlocks with shackles up to 11/32" in diameter, while the prominent warning label makes the isolated connection easier to identify. Padlocks are not included.

Electrical Plug Lockout for 110–125V Power Plugs - Medium

This electrical plug lockout provides an enclosed housing for compatible 110–125V plugs used with industrial, commercial, and maintenance equipment. Once the disconnected plug is placed inside and the cover is secured, the device restricts access to the connection and helps prevent the equipment from being plugged back in while service work is underway.

Part number: TSMPGL. Similar industry part number: 65674

Product details include:

  • 1 red medium electrical plug lockout
  • Plug compatibility: most 110–125V plugs up to 2-1/8" in diameter
  • Cord compatibility: power cords up to 11/16" in diameter
  • Dual cord-hole design that can accommodate up to two compatible plugs at once
  • Two integrated padlock holes for shackles up to 11/32" in diameter
  • High-visibility warning label
  • Lockout padlocks sold separately

Measure the plug body and power cord before ordering to confirm compatibility. This medium-sized model provides more internal space than a small plug lockout while remaining compact enough for routine storage in electrical LOTO kits, maintenance carts, and lockout stations.

Electrical Plug Lockout Device with Durable Polypropylene Construction

The electrical plug lockout device is made from high-impact polypropylene selected for frequent use in demanding work environments. Its lightweight, nonconductive body forms a durable enclosure around compatible plugs without adding unnecessary bulk to the equipment carried by maintenance and safety teams.

Material and design features include:

  • High-impact polypropylene construction
  • Nonconductive body
  • Tamper-resistant enclosed design
  • High-visibility red finish
  • Medium-size hexagonal housing
  • Hinged construction for straightforward installation
  • Two cord openings for flexible cable positioning
  • Integrated “DANGER – Locked Out – Do Not Operate” warning label

The bright red housing and clearly visible warning label help personnel recognize that the electrical connection has been isolated. While personal locks remain attached, the enclosed design keeps the plug covered and helps authorized employees maintain control of the isolation point throughout the job.

Power Plug Lockout Device for Industrial Equipment

This power plug lockout device is suitable for compatible 110–125V plugs used with welding machines, air compressors, HVAC systems, portable tools, maintenance equipment, and other powered machinery. Its medium internal capacity accommodates plug bodies up to 2-1/8" in diameter, while the two 11/16" cord openings provide flexibility for different cable positions and plug configurations.

Typical applications include:

  • Welding equipment
  • Air compressors
  • HVAC systems
  • Portable electrical tools
  • Production and maintenance equipment
  • Other compatible 110–125V plugs within the specified dimensions

When their combined dimensions fit inside the enclosure, up to two compatible plugs can be secured within the device. The single-unit configuration is well suited for a dedicated isolation point, an individual maintenance team, or facilities adding a medium plug lockout to an existing electrical LOTO kit.

This model offers additional capacity compared with the small plug lockout while remaining more compact than the large 220V version. It is a practical option when the plug or cord exceeds the limits of the smaller device but does not require the extra space of the large model.

Plug Lockout Device with Two Padlock Points

The plug lockout device includes two integrated lock holes for LOTO padlocks with shackles up to 11/32" in diameter. The two-lock configuration supports individual lockout tasks as well as applications where two authorized employees need to attach separate personal locks to the same enclosed electrical connection.

Installation is straightforward: disconnect the equipment, place the compatible plug or plugs inside the enclosure, route the cord through the appropriate opening, close the hinged body, and attach the required LOTO padlock or padlocks. While the locks remain installed, the cover restricts access to the plug and helps prevent unauthorized reconnection.

Use this device as part of your facility’s established hazardous energy control procedures. Pair it with the personal padlocks required by your program to keep compatible 110–125V plugs enclosed, clearly identified, and unavailable for reconnection during maintenance. Choose this TRADESAFE medium plug lockout for durable, visible, and dependable electrical plug isolation.

OSHA-Compliant Plug Lockout Device 

Compliance with the OSHA Standard for The Control of Hazardous Energy (Lockout/Tagout) (29 CFR 1910.147) is vital to the safety of every employee on site. That’s why we make sure that all of our products help workplaces remain OSHA-compliant.

TRADESAFE products are made with the requirements for lockout tagout devices in mind. These are the requirements pursuant to OSHA Standard 1910.147:

  • Durable: Devices must be able to withstand exposure to the environment in which they will be used for as long as necessary.
  • Standardized: Devices used in a facility must be standardized according to color, shape, or size.
  • Substantial: Devices must be difficult to remove without the use of excessive force or techniques that are not typically used to remove the devices. They should also be able to prevent accidental removal.
  • Identifiable: Devices must be able to identify the employee who applied them.
  • Exclusive for Safety: Devices must not be used for any purpose other than controlling energy

TRADESAFE: A Trusted USA-Based Partner in Lockout Tagout

  • TRADESAFE is a USA-based company well-versed in OSHA regulations
  • People-centered supplier of safety products
  • High-quality products made of heavy-duty and durable materials
  • Constant innovation and continuous adaptation to new standards

TRADESAFE is your partner in safety and we always keep the seriousness of that role in mind. That’s why all of our lockout tagout products are industrial-grade and meet regulatory standards. They are all ideal for use in the lockout of electrical and many other energy applications.

We don’t want just to be your supplier. We want to be your partner. For this reason, we approach things differently. Each and every day our team works to improve our products and the services we provide to the great people and businesses that put so much faith in us.

TRADESAFE is a USA-based company. This helps us stay up to date on the latest OSHA safety standards. We are inspired by the American worker and we are honored to help keep you safe from harm and hazards.

FAQ

What types of plugs can this lockout device be used with?

The TRADESAFE Medium Plug Lockout Device is specifically designed for 110V to 125V power cords. It can accommodate plugs with a maximum diameter of 2-1/8" and cords up to 11/16" in diameter. This makes it suitable for a wide range of industrial and commercial applications, including welding machines, air compressors, HVAC systems, and various other equipment. The device's versatility allows it to secure most 110V to 125V plugs in different shapes and sizes, providing a comprehensive solution for electrical safety in various work environments.

How many plugs can this device lock out at once?

This plug lockout device is designed with two cord holes, allowing it to secure up to two plugs simultaneously. This feature enhances its versatility and efficiency, especially in scenarios where multiple pieces of equipment need to be locked out in close proximity. The ability to lock out two plugs with a single device can streamline the lockout/tagout process and potentially reduce the number of lockout devices needed in a facility.

How does this device comply with OSHA standards?

The TRADESAFE plug lockout device has been developed and tested to comply with OSHA 29 CFR 1910.147 standards. This standard relates to the control of hazardous energy (lockout/tagout). The device meets OSHA's specific requirements for lockout devices, including durability to withstand industrial environments, standardization in color and design, substantial construction to prevent accidental removal, identifiability, and exclusive use for safety purposes. Its bright red color, integrated danger warning label, and robust construction all contribute to its compliance with OSHA standards, helping employers maintain a safe work environment and avoid potential regulatory issues.

What material is the lockout device made from, and why is this important?

The lockout device is crafted from high-impact resistant polypropylene. This material choice is crucial for several reasons. Firstly, polypropylene provides exceptional durability and impact resistance, ensuring the device remains effective even in challenging industrial environments where it might be exposed to rough handling or accidental impacts. Secondly, polypropylene is non-conductive, which is essential for electrical safety. This property eliminates the risk of the lockout device itself becoming an electrical hazard. Lastly, polypropylene's resistance to various chemicals and environmental factors ensures the device maintains its integrity and functionality over time, even in harsh industrial conditions.

How is this lockout device secured?

This plug lockout device is designed with two lockout holes that can accommodate padlocks with a shackle diameter of up to 11/32". This allows for the use of up to two LOTO (Lock Out/Tag Out) locks simultaneously, enhancing the security of the lockout process. The use of multiple locks is particularly useful in situations where more than one worker or department needs to secure the equipment, ensuring that the plug cannot be accessed until all involved parties have completed their work and removed their locks. It's important to note that while the device is designed to accept locks, the actual padlocks are not included and need to be purchased separately.

Can this device be used for applications other than electrical plug lockout?

While the TRADESAFE Medium Plug Lockout Device is primarily designed for electrical plug lockout, some users have found creative ways to adapt it for other applications. For example, one review mentions using it to lock out a ball valve on a generator gas-feed outlet. However, it's important to note that any modifications or non-standard uses of the device should be carefully evaluated to ensure they don't compromise safety or violate any applicable regulations. The device's primary purpose remains the lockout of electrical plugs, and it's designed and tested for this specific application.

Why is TRADESAFE considered a reliable partner for LOTO compliance supplies?

TRADESAFE has established itself as a reliable partner for LOTO compliance supplies for several reasons. As a USA-based and owned company, they have extensive experience with and understanding of OSHA regulations, ensuring their products meet or exceed safety standards. They focus on producing high-quality, industrial-grade products that are designed to withstand the rigors of industrial environments. TRADESAFE's commitment to continuous innovation and adaptation to new safety standards ensures their products remain at the forefront of industrial safety. Their people-centered approach means they understand the real-world needs of workers and safety managers. Additionally, their constant efforts to improve both their products and services demonstrate their dedication to being not just a supplier, but a true partner in workplace safety, helping companies maintain compliance and protect their workers.