OSHA Inspection Guide: Key Compliance Areas & Tips to Avoid Penalties

safety officer inspecting the site

An OSHA inspector will primarily be looking for compliance with OSHA standards and regulations during a site visit at an industrial facility. Here's a comprehensive list of areas they'll likely focus on, along with recommendations for avoiding trouble:

  1. Hazard Communication: Ensure that hazardous materials are properly labeled, stored, and handled, and maintain a written hazard communication program. Train employees on the dangers of hazardous materials and the use of Material Safety Data Sheets (MSDS).
  2. Personal Protective Equipment (PPE): Provide appropriate PPE for employees, such as gloves, goggles, and earplugs, and ensure proper use. Train employees on the proper use, maintenance, and disposal of PPE.
  3. Lockout/Tagout: Implement a written lockout/tagout program to prevent accidental energization of machines or equipment during maintenance. Train employees on proper procedures, and maintain all required documentation.
  4. Electrical Safety: Ensure that electrical systems, equipment, and wiring are properly installed and maintained. Ground all equipment, and provide appropriate electrical hazard training to employees.
  5. Fall Protection: Install guardrails, safety nets, or personal fall arrest systems to protect employees working at heights. Train employees on fall prevention and provide appropriate fall protection PPE.
  6. Machine Guarding: Install proper machine guarding on all machinery with moving parts, such as belts, pulleys, gears, or blades. Regularly inspect guards for defects, and provide employee training on proper machine operation.
  7. Scaffolding Safety: Ensure scaffolding is erected and maintained according to OSHA standards. Train employees on scaffold safety, and inspect scaffolds regularly for structural integrity.
  8. Respiratory Protection: Provide appropriate respiratory protection, such as masks or respirators, for employees exposed to hazardous airborne contaminants. Develop a written respiratory protection program and provide regular employee training.
  9. Noise Exposure: Monitor noise levels and provide hearing protection for employees exposed to high noise levels. Implement noise reduction measures and provide regular hearing conservation training.
  10. Emergency Preparedness: Develop and maintain a written emergency action plan, including evacuation procedures and emergency response training. Regularly conduct drills and maintain necessary emergency equipment.

Penalties for violations can range from minor fines to significant penalties, depending on the severity of the violation and whether it's a repeat offense. Fines can start as low as a few hundred dollars for minor violations and go up to tens of thousands of dollars for more serious offenses. In the most severe cases, willful or repeated violations can result in criminal charges or facility closures. To avoid these penalties, it's crucial to establish a proactive safety culture, conduct regular self-inspections, provide comprehensive employee training, and address potential hazards promptly.

FAQs for OSHA Inspection

What is an OSHA inspector primarily looking for during a site visit at an industrial facility?

An OSHA inspector will primarily be looking for compliance with OSHA standards and regulations during a site visit at an industrial facility.

What are the areas that an OSHA inspector will focus on during a site visit?

An OSHA inspector will focus on several areas during a site visit, including Hazard Communication, Personal Protective Equipment (PPE), Lockout/Tagout, Electrical Safety, Fall Protection, Machine Guarding, Scaffolding Safety, Respiratory Protection, Noise Exposure, and Emergency Preparedness.

What penalties can be imposed for OSHA violations?

Penalties for OSHA violations can range from minor fines to significant penalties,
depending on the severity of the violation and whether it's a repeat offense. Fines can start as low as a few hundred dollars for minor violations and go up to tens of thousands of dollars for more serious offenses. In the most severe cases, willful or repeated violations can result in criminal charges or facility closures.

How can a company avoid OSHA penalties?

To avoid OSHA penalties, it's crucial to establish a proactive safety culture, conduct regular self-inspections, provide comprehensive employee training, and address potential hazards promptly.

What should be included in an emergency action plan?

An emergency action plan should include evacuation procedures and emergency response training. It should also regularly conduct drills and maintain necessary emergency equipment.

The material provided in this article is for general information purposes only. It is not intended to replace professional/legal advice or substitute government regulations, industry standards, or other requirements specific to any business/activity. While we made sure to provide accurate and reliable information, we make no representation that the details or sources are up-to-date, complete or remain available. Readers should consult with an industrial safety expert, qualified professional, or attorney for any specific concerns and questions.

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Author: Herbert Post

Born in the Philadelphia area and raised in Houston by a family who was predominately employed in heavy manufacturing. Herb took a liking to factory processes and later safety compliance where he has spent the last 13 years facilitating best practices and teaching updated regulations. He is married with two children and a St Bernard named Jose. Herb is a self-described compliance geek. When he isn’t studying safety reports and regulatory interpretations he enjoys racquetball and watching his favorite football team, the Dallas Cowboys.