The Best Lockout Station: A Safety Specialist’s Picks

wall mounted lockout station with lockout tagout devices

What is a lockout station?

Before we can assess the best lockout station, it's essential to understand its role and significance. A lockout station is a centralized hub designed to store, organize, and secure all necessary lockout tagout devices, ensuring that during maintenance or emergencies, these devices are readily accessible. It is a critical component in safeguarding workers against accidental machine start-ups or energy releases, thereby playing a pivotal role in maintaining a safe and compliant industrial environment. By streamlining the lockout tagout process, these stations not only reinforce workplace safety protocols but also enhance efficiency during critical operations.

Lockout Tagout Station Benefits

  • Enhances safety by providing a single, recognizable location for all LOTO devices, reducing the risk of accidents.
  • Improves efficiency by organizing necessary tools and information, streamlining the lockout tagout process.
  • Ensures compliance with OSHA regulations, helping to avoid costly fines and legal issues.
  • Supports best practices in safety management by facilitating training and standardizing procedures.
  • Increases equipment longevity by ensuring proper maintenance protocols are followed without shortcuts.

What are the requirements for a lockout tagout station?

The requirements for a lockout tagout station reflect its importance in the hierarchy of safety measures within industrial settings. It must be durable, easily accessible, and capable of holding all the necessary devices to secure a variety of energy sources, from electrical to pneumatic. A compliant lock out tag out station should facilitate clear communication through proper labeling and instructions, ensuring that all personnel can execute safety procedures flawlessly.

Moreover, it should be adaptable to the evolving needs of the workplace and scalable to accommodate additional safety devices as required. Ultimately, a well-equipped LOTO station is a cornerstone of OSHA compliance, reflecting an organization's commitment to the highest safety standards.

Best Lockout Station: Top 4 Picks

TRADESAFE Lockout Tagout Station

TRADESAFE's industrial-grade lockout station is a testament to superior design and functionality, tailored for the rigorous demands of OSHA-compliant safety programs. This LOTO station boasts a lockable transparent cover that not only secures the LOTO devices from environmental contaminants like dust and grime but also allows for quick identification and access to the necessary tools. Its construction from high-strength polypropylene ensures durability even in the most corrosive environments, making it a reliable choice for any facility.

Includes: Premium LOTO Locks, Thick PVC Vinyl Tags and Ties, Extra Durable Lockout Hasps

Key Features:

  • Made with robust polypropylene, ideal for withstanding harsh conditions.
  • Features solid transparent lockable cover that protects tools, and prevents unauthorized use
  • Vibrant yellow with pre-drilled mounting holes, can be mounted in a central area for ultimate accessibility

TRADESAFE Lockout Tagout Cabinet

The TRADESAFE Lockout Tagout Cabinet is meticulously designed to streamline lockout tagout procedures. Its 19 gauge powder-coated steel plate body and abrasion-resistant lockable door safeguard the premium LOTO devices inside. The firm ABS shackle holders and two adjustable shelves offer an organized system that enhances the efficiency and safety of maintenance operations.

Includes: Premium LOTO Locks, Thick PVC Vinyl LOTO Tags and Ties, Impact-Resistant Plug Lock, Tough Circuit Breaker Locks, Durable Lockout Hasps, Hoist Control Cover with PVC Inner Lining

Key Features:

  • Crafted with a 19 gauge steel plate body and a powder-coated finish for maximum durability.
  • Equipped with a lockable door and transparent window, ensuring device safety and easy visibility.
  • Features two adjustable shelves to accommodate various LOTO devices, enhancing organization.

Master Lock Lockout Station

Master Lock's lockout station features a polycarbonate construction that withstands corrosive environments. It comes with face labels in English, Spanish/English or French/English for diverse workplaces. While it includes essential components like circuit breaker lockouts, tags, and safety padlocks, the station's limited customization options should be considered.

Key Features:

  • Durable polycarbonate build for industrial use.
  • Integrated hanger clips for padlocks and hasps.
  • Multilingual face labels for multicultural workplaces.

BRADY Electrical Lockout Station

BRADY's Electrical Lockout Station provides an organized system for electrical lockout procedures. This lock out tag out station includes essential lockout tools such as plug lockout, cable lockout, circuit breaker locks, lockout hasps, LOTO locks, lockout tags and ties, and switch lockout to help authorized workers maintain safety and compliance.

Key Features:

  • Organized storage for electrical lockout needs.
  • Includes LOTO devices for electrical applications.
  • Designed for easy accessibility at the point of need.

LOTO Station Buying Considerations

When it comes to selecting the best lockout tagout station, there are several critical factors to consider. These considerations are the cornerstone of a well-informed purchasing decision, ensuring that the chosen LOTO station not only meets the immediate needs of your facility but also adapts to future safety challenges.

  • Capacity and Versatility: Look for a LOTO station that can accommodate a variety of lockout devices and is adaptable to different types of energy sources.
  • Durability and Quality: Choose a lockout station constructed from robust materials able to withstand the industrial environment and frequent use.
  • Ease of Use: Ensure the station is user-friendly, with clear instructions and easy access, to facilitate quick and error-free lockout tagout procedures.
  • Visibility and Accessibility: Select a station that is highly visible and can be placed in an easily accessible location to all authorized personnel.

FAQs for Lockout Stations

What is the purpose of a lockout device?

The purpose of a lockout device is to ensure that dangerous machinery is kept off and cannot be started up again without the knowledge or control of the workers who are servicing or maintaining it.

What is a lockout and what is the purpose of it?

A lockout is a safety procedure used to ensure that energy sources for industrial machinery and equipment are isolated and rendered inoperative before any repair or maintenance work is done. The purpose is to prevent accidental startup of machinery or equipment, which could cause injury to employees.

Where should lockout tagout be placed?

Lockout tagout devices should be placed on the energy isolating devices of machinery or equipment. These are points where energy can be controlled, such as circuit breakers, valves, or plugs, to prevent the release of hazardous energy while maintenance work is being performed.

What is a lockout tagout procedure?

A lockout tagout procedure is a safety protocol that involves turning off and disconnecting machinery or equipment from its energy source, then placing a lockout or tagout device on it to prevent the release of hazardous energy.

What is the OSHA standard for lockout tagout?

The OSHA standard for lockout tagout is outlined in standard number 1910.147, titled "The control of hazardous energy (lockout/tagout)."

The material provided in this article is for general information purposes only. It is not intended to replace professional/legal advice or substitute government regulations, industry standards, or other requirements specific to any business/activity. While we made sure to provide accurate and reliable information, we make no representation that the details or sources are up-to-date, complete or remain available. Readers should consult with an industrial safety expert, qualified professional, or attorney for any specific concerns and questions.


Shop Tradesafe Products

Author: Herbert Post

Born in the Philadelphia area and raised in Houston by a family who was predominately employed in heavy manufacturing. Herb took a liking to factory processes and later safety compliance where he has spent the last 13 years facilitating best practices and teaching updated regulations. He is married with two children and a St Bernard named Jose. Herb is a self-described compliance geek. When he isn’t studying safety reports and regulatory interpretations he enjoys racquetball and watching his favorite football team, the Dallas Cowboys.